AL59 Conductors

Why Choose Us?

AL-59 is a high-conductivity aluminium-magnesium-silicon (Al-Mg-Si) alloy conductor designed for overhead transmission and distribution applications. The designation "59" refers to its typical electrical conductivity of approximately 59% IACS (International Annealed Copper Standard). AL-59 conductors offer an excellent balance of conductivity, mechanical strength, corrosion resistance, and sag performance.

High-Conductivity Alloy

Manufactured from a special Al‑Mg‑Si alloy with 59% IACS conductivity, AL59 conductors reduce line losses and improve system efficiency.

Lightweight, High Strength Design

Higher strength‑to‑weight ratio enables longer spans, reduced tower loads, and easier installation.

Excellent Thermal Performance

Enhanced thermal stability allows higher operating temperatures and improved ampacity without excessive sag.

Superior Corrosion Resistance

Ideal for coastal, industrial, and polluted regions, ensuring long‑term durability.

Reduced Line Losses

High conductivity lowers resistance and reduces I²R losses for improved efficiency.

Extended Service Life

High fatigue strength, low creep, and excellent resistance to ageing ensure long, maintenance‑free service life.

Applications

  • Overhead Transmission Lines
  • Distribution Networks
  • Utility Power Grids
  • Reconductoring and Capacity Uprating Projects
  • High-Efficiency Power Transmission Systems

Applicable Standards

  • IS 398 (Part 4) – Aluminium Alloy Stranded Conductors (Aluminium-Magnesium-Silicon Type) for Overhead Transmission Purposes.
  • SS 424 0813 – AL-59 Alloy Wire Specification.
  • SS 424 0814 – AL-59 Conductor Specification.
  • ASTM B398/B398M – Aluminium-Alloy 6201-T81 Wire for Electrical Purposes (commonly referenced for alloy conductor materials).
  • IEC 61089 – Round Wire Concentric Lay Overhead Electrical Stranded Conductors.
  • Customer and utility-specific technical specifications, where applicable.

Technical Specifications

Sl No. Actual Area (mm²) Stranding & Wire Diameter (mm) Approx. Overall Dia (mm) Approx. Mass (kg/km) Max. Resistance at 20°C (Ω/km) Approx. UTS (kN)
1153/2.505.3940.151.9923.5
2227/2.00660.151.33795.2
3347/2.507.593.980.85638.2
4807/3.8111.43218.280.368718.2
51007/4.2612.78272.880.294921.8
612519/2.8914.45342.550.237229.6
717319/3.4017474.090.171441
820019/3.6618.3549.390.147945.6
927637/3.0821.56759.20.107565.47
1045461/3.0827.721254.340.0653108
1148461/3.1828.6213370.0613115.1
1252561/3.3129.791448.610.0566124.7
1355461/3.4030.61528.440.0536131.53
1459461/3.5231.71638.230.0501135.4
1564261/3.6632.941771.160.0463146.4
1669561/3.8134.291919.30.0427158.6
1777461/4.0236.182136.690.0384169.17

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